Bionic Mesh Design

11/03/2026

Letzte Woche durften wir bei Bionic Mesh Design den Bürgermeister der Stadt Süßen, Marc Kersting, zu einem Unternehmensbesuch begrüßen.

Im gemeinsamen Austausch konnten wir unsere aktuellen Entwicklungen vorstellen und Einblicke in unsere Arbeitsweise geben. Wir freuen uns über das Interesse an unseren Technologien und den Dialog zu regionaler Innovationskraft und Wirtschaft.

Vielen Dank für den Besuch – der Austausch mit der Stadtverwaltung ist ein wichtiger Bestandteil unserer regionalen Zusammenarbeit.

22/12/2025

Merry Christmas from Bionic Mesh Design!

Nature shows us the way – and we turn it into innovation.
Thank you for being part of our journey.
Wishing you a joyful holiday season and a successful year ahead!

19/12/2025

Welcome to the team, Rudy Zahr!

We’re thrilled to welcome Rudy Zahr to Bionic Mesh Design GmbH
Rudy studied Mechanical Engineering at the Karlsruhe Institute of Technology, and had his first encounter with automotive engineering as a member of KA-Raceing e.V, KIT´s formula student team. After completing his bachelor’s, Rudy spent a year at Mercedes-Benz AG, in the field of crash simulation, developing new optimization methods for dynamic scenarios. His expertise in lightweight design, structural development, and optimization will strengthen our team and push towards the creation of innovative bionic design solutions.
We’re excited to have him on board and can’t wait to tackle coming projects together!

Welcome aboard, Rudy!

17/11/2025

Topology optimization + traditional CAD = not a good match – even for fluid dynamics.

Topology-optimized parts deliver impressive efficiency, but conventional CAD quickly hits its limits: modeling takes too long, geometries become angular, and the shapes are often not fluid-optimal.

The solution: Subdivision modeling.

This approach allows complex, organic geometries to be represented precisely, quickly, and ready for production.
The result: better parts, optimized flow, and much more efficient workflows.

💡 Conclusion: If you take topology optimization seriously, it’s time to move beyond classic CAD limitations – and embrace modern modeling techniques.

Special thanks to Benni Jung and the team at Heck & Becker GmbH & Co. KG for the inspiring collaboration and insights.

13/11/2025

💡 The classic runner system for alumimum high pressure die casting has become the standard.

Not because it’s perfect – but because it’s easy to design and manufacture.
Angular. Symmetrical. Technically correct.

Yet no river in the world flows at a right angle.
The melt wants to flow – not fight.
And every obstacle costs energy, time, and quality.

We studied how it really moves –
and what happens when you let the flow itself define the shape.

👉 The result: a bionic, flow-optimized gating system inspired by nature. 🌿

In the video, we show how nature would do it.

20/10/2025

We are excited to welcom Maël Chevalier as our new intern at Bionic Mesh Design!
Maël is currently studying Mechanical Engineering at the Institut Supérieur de l’Automobile et des Transports (ISAT) in Nevers, France.

He spent a year with the ISAT Formula Student Team, where he was responsible for the chassis and aerodynamics departments. During this time, he gained valuable experience in structural design, material strength, and lightweight construction.

Driven by his passion for finite element analysis, topology optimization, and mechanical engineering, Maël will bring valuable skills and fresh energy to our team for the next four months.

Welcome to the team, Maël!

15/10/2025

15/10/2025

🚀 We're launching SubSimX!
Interactive geometry adjustment meets real-time GPU simulation.

With SubSimX, in collaboration with Fraunhofer IGD we are developing a system that enables designers, engineers, and architects to:

🔹 Create geometries using subdivision modeling
🔹 Make changes immediately visible in the simulation model
🔹 Perform iterations in seconds instead of hours

👉 Goal: Get from idea to validated lightweight component faster – with direct feedback between form and function.

We look forward to providing insights into our project over the coming months. Stay tuned!

Fraunhofer IGD Mittelstand-Digital Zentrum Darmstadt

22/09/2025

Welcome to the team, Konstantin Heiss!

We’re thrilled to welcome Konstantin Heiss to Bionic Mesh Design!

After completing his master’s in body development in Hamburg, Konstantin started his career as a test engineer at TÜV Nord, gaining hands-on experience in type approval. He then joined Porsche AG as a development engineer via Da Vinci Engineering, where he worked on design checks, rapid prototyping, and interdisciplinary workshops – always making sure that projects ran smoothly from planning to ex*****on.

With his practical experience, technical expertise, and collaborative spirit, Konstantin will be a fantastic addition to our team.

We’re excited to have him on board and can’t wait to tackle innovative projects together!

Welcome aboard, Konstantin!

03/09/2025

Congratulations, Claudia!

We warmly congratulate our colleague Claudia on successfully completing her IHK training in data protection.

This achievement strengthens our team and marks another important step on our journey towards TISAX certification. We are committed to the security of our customers’ data and continuously invest in knowledge and processes to uphold the highest standards.
Data protection is an important topic for us, and we are actively shaping it. Claudia helps ensure that we practice data protection visibly and build trust.

We are proud of her commitment and look forward to continuing this important journey together!