10/05/2026
đī¸ āĻĢā§ā§āĻžāϰ āĻĢā§āϏ āĻā§āĻžāϞ āĻļāĻžāĻāĻžāϰāĻŋāĻ (Fair Face Wall Shuttering)
đˇ ā§§. āĻŽā§āϞ āϧāĻžāϰāĻŖāĻž
āĻĢā§ā§āĻžāϰ āĻĢā§āϏ āĻā§āĻžāϞ āĻļāĻžāĻāĻžāϰāĻŋāĻ āĻāĻŽāύāĻāĻžāĻŦā§ āĻāϰāĻž āĻšā§ āϝāĻžāϤ⧠āĻāĻāĻā§āϰāĻŋāĻ āĻĸāĻžāϞāĻžāĻā§ā§āϰ āĻĒāϰ āĻĻā§ā§āĻžāϞā§āϰ āĻĒā§āώā§āĻ āϏāϰāĻžāϏāϰāĻŋ āĻĢāĻžāĻāύāĻžāϞ āĻĢāĻŋāύāĻŋāĻļ āĻšāĻŋāϏā§āĻŦā§ āĻŦā§āϝāĻŦāĻšāĻžāϰ āĻāϰāĻž āϝāĻžā§âāĻā§āύ⧠āĻĒā§āϞāĻžāϏā§āĻāĻžāϰ, āĻĒā§āĻāĻŋ āĻŦāĻž āĻ
āϤāĻŋāϰāĻŋāĻā§āϤ āĻāĻžāĻ āĻāĻžā§āĻžāĻāĨ¤
đ āĻ
āϰā§āĻĨāĻžā§,
Shuttering Surface = Final Wall Finish
đˇ ⧍. āĻļāĻžāĻāĻžāϰāĻŋāĻā§ā§āϰ āϧāϰāĻŖ āĻ āĻŽā§āϝāĻžāĻā§āϰāĻŋā§āĻžāϞ
âī¸ Film Faced Plywood
* āϏāĻŦāĻā§ā§ā§ āĻŦā§āĻļāĻŋ āĻŦā§āϝāĻŦāĻšā§āϤ
* āĻĻā§āĻ āĻĒāĻžāĻļā§ āĻĢā§āύā§āϞāĻŋāĻ āĻā§āĻāĻŋāĻ āĻĨāĻžāĻā§
* āĻŽāϏā§āĻŖ āĻ āĻāĻāĻāĻā§ āĻĢāĻŋāύāĻŋāĻļ āĻĻā§ā§
âī¸ Steel Formwork
* āĻāĻāĻĻāĻŽ āĻļāĻžāϰā§āĻĒ āĻ āĻāĻāύāĻŋāĻĢāϰā§āĻŽ āĻĢāĻŋāύāĻŋāĻļ
* āĻŦā§ āĻĒā§āϰāĻā§āĻā§āĻā§ āĻŦā§āĻļāĻŋ āĻŦā§āϝāĻŦāĻšā§āϤ
âī¸ Aluminium Formwork
* āĻšāĻžāϞāĻāĻž, āĻĻā§āϰā§āϤ āĻāύāϏā§āĻāϞā§āĻļāύ
* āϰāĻŋāĻĒāĻŋāĻ āĻāĻāĻā§ āĻāĻžāϞā§
đˇ ā§Š. āĻļāĻžāĻāĻžāϰāĻŋāĻ āĻĄāĻŋāĻāĻžāĻāύ āĻ āϏā§āĻāĻāĻĒ
đ Alignment āĻ Level
* Verticality (Plumb) āĻāĻāĻĻāĻŽ āĻ āĻŋāĻ āϰāĻžāĻāϤ⧠āĻšāĻŦā§
* āϞā§āĻā§āϞ deviation āϏāĻžāϧāĻžāϰāĻŖāϤ Âą3 mm āĻāϰ āĻŽāϧā§āϝ⧠āϰāĻžāĻāĻž āĻšā§
đ Joint Treatment
* āĻĒā§āϝāĻžāύā§āϞ āĻā§ā§āύā§āĻā§ āĻā§āύ⧠āĻā§āϝāĻžāĻĒ āϰāĻžāĻāĻž āϝāĻžāĻŦā§ āύāĻž
* Foam tape / rubber seal āĻŦā§āϝāĻŦāĻšāĻžāϰ āĻāϰāĻž āĻšā§
đˇ ā§Ē. āĻļāĻžāĻāĻžāϰāĻŋāĻ āĻ
ā§ā§āϞ / āϰāĻŋāϞāĻŋāĻ āĻāĻā§āύā§āĻ
* āĻĒāĻžāϤāϞāĻž āĻāϰ⧠āϏāĻŽāĻžāύāĻāĻžāĻŦā§ āϞāĻžāĻāĻžāϤ⧠āĻšāĻŦā§
* āĻŦā§āĻļāĻŋ āĻ
ā§ā§āϞ āĻĻāĻŋāϞ⧠āĻĻāĻžāĻ āĻĒā§ā§ (staining)
* āĻāĻŽ āĻ
ā§ā§āϞ āĻĻāĻŋāϞ⧠āĻāĻāĻā§āϰāĻŋāĻ āϞā§āĻā§ āϝāĻžā§
đˇ ā§Ģ. āĻāĻžāĻ āϰāĻĄ āĻ āϏā§āĻĒā§āϏāĻžāϰ āϏāĻŋāϏā§āĻā§āĻŽ
đŠ Tie Rod
* āĻļāĻžāĻāĻžāϰāĻŋāĻāĻā§ āĻĻā§āĻ āĻĒāĻžāĻļ āĻĨā§āĻā§ āϧāϰ⧠āϰāĻžāĻā§
* āĻĻā§ā§āĻžāϞā§āϰ thickness āύāĻŋā§āύā§āϤā§āϰāĻŖ āĻāϰā§
đˇ ā§Ŧ. āϞāĻŋāĻā§āĻ āĻāύā§āĻā§āϰā§āϞ (āϏāĻŦāĻā§ā§ā§ āĻā§āϰā§āϤā§āĻŦāĻĒā§āϰā§āĻŖ)
đ āĻĢā§ā§āĻžāϰ āĻĢā§āϏā§āϰ āϏāĻŦāĻā§ā§ā§ āĻŦā§ āϏāĻŽāϏā§āϝāĻž = **cement slurry leakage
āĻĒā§āϰāϤāĻŋāϰā§āϧ:
* āĻā§ā§āύā§āĻā§ āĻĢā§āĻŽ/āĻā§āĻĒ āĻŦā§āϝāĻŦāĻšāĻžāϰ
* Proper tightening (bolt & clamp)
* āύāĻŋāĻā§āϰ āĻ
āĻāĻļā§ mortar seal
đˇ ā§. āĻāĻāĻā§āϰāĻŋāĻā§āϰ āϏāĻžāĻĨā§ āϏāĻŽā§āĻĒāϰā§āĻ
āĻĢā§ā§āĻžāϰ āĻĢā§āϏ āĻļāĻžāĻāĻžāϰāĻŋāĻ āĻāĻžāϞ⧠āĻšāϞā§āĻ āĻāĻāĻā§āϰāĻŋāĻ āĻāĻžāϰāĻžāĻĒ āĻšāϞ⧠āĻāĻžāĻ āύāώā§āĻāĨ¤
âī¸ Concrete Requirement:
*Design Mix (M25 āĻŦāĻž āϤāĻžāϰ āĻŦā§āĻļāĻŋ)
*āĻāĻžāϞ⧠workability (Slump 75â100 mm approx.)
*āĻāĻāĻ source material
đˇ ā§Ž. āĻāĻžāĻāĻŦā§āϰā§āĻļāύ (Compaction)
* Needle vi****or āĻŦā§āϝāĻŦāĻšāĻžāϰ āĻāϰāϤ⧠āĻšāĻŦā§
* Over vibration = segregation
* Under vibration = honeycomb
đ āϏāĻ āĻŋāĻ āĻŦā§āϝāĻžāϞāĻžāύā§āϏ āĻā§āĻŦ āĻā§āϰā§āϤā§āĻŦāĻĒā§āϰā§āĻŖ
đˇ ⧝. De-shuttering (āĻā§āϞāĻž)
* āύāĻŋāϰā§āĻĻāĻŋāώā§āĻ āϏāĻŽā§ (āϏāĻžāϧāĻžāϰāĻŖāϤ ⧍ā§Ēâā§Ēā§Ž āĻāĻŖā§āĻāĻž, condition āĻ
āύā§āϝāĻžā§ā§)
* āϧā§āϰ⧠āϧā§āϰ⧠āĻā§āϞāϤ⧠āĻšāĻŦā§
* āĻā§āύ⧠āĻāĻžāĻāĻā§āύāĻŋ āĻĻā§āĻā§āĻž āϝāĻžāĻŦā§ āύāĻž
đˇ ā§§ā§Ļ. āĻĢāĻŋāύāĻŋāĻļāĻŋāĻ āĻŦā§āĻļāĻŋāώā§āĻā§āϝ
De-shuttering āĻāϰ āĻĒāϰ āϝāĻž āĻĒāĻžāĻā§āĻž āĻāĻāĻŋāϤâ
* Smooth, uniform surface
* Natural concrete texture
* Visible tie-hole pattern
* Sharp edges & corners
đˇ ⧧⧍. āĻā§ā§āĻžāϞāĻŋāĻāĻŋ āĻāύā§āĻā§āϰā§āϞ āĻĒā§ā§āύā§āĻ
* Shuttering tightness âī¸
* Line & level âī¸
* āĻĒāϰāĻŋāώā§āĻāĻžāϰ āϏāĻžāϰāĻĢā§āϏ âī¸
* Continuous casting âī¸
* Skilled supervision âī¸
đ¯ āϏāĻāĻā§āώā§āĻĒā§ āĻŽā§āϞ āĻāĻĨāĻž
đ āĻĢā§ā§āĻžāϰ āĻĢā§āϏ āĻā§āĻžāϞ āĻļāĻžāĻāĻžāϰāĻŋāĻ āĻšāϞ⧠âPrecision Workâ
đ āĻāĻāĻžāύ⧠āĻā§āĻ āĻā§āϞ = āĻŦā§ āĻāĻŋāĻā§āϝā§ā§āĻžāϞ āϏāĻŽāϏā§āϝāĻž
đ ā§Žā§Ļâ⧝ā§Ļ% āϏāĻĢāϞāϤāĻž āύāĻŋāϰā§āĻāϰ āĻāϰ⧠āĻļāĻžāĻāĻžāϰāĻŋāĻā§ā§āϰ āĻāĻĒāϰ