02/06/2026
Intumescent Coating Failures: 7 Common Causes and How to Avoid Them
Intumescent coatings are a vital part of passive fire protection.
Applied correctly, they help protect structural steel by expanding under heat and delaying the point at which the steel loses strength.
Applied badly, they can fail.
And failure is rarely down to the coating alone.
It usually starts with the process.
Poor surface preparation.
The wrong primer.
Incorrect dry film thickness.
Unsuitable site conditions.
Rushed application.
Damage from follow-on trades.
Ignoring manufacturer specifications.
Each one can compromise performance, compliance, and the wider fire strategy of the building.
The lesson is simple: intumescent coating is not a decorative finish. It is a tested fire protection system, and it has to be treated as one from specification through to final inspection.
At JW Simpkin, we deliver accredited intumescent coating services on-site and off-site, helping projects get it right first time.
Read the full article here:
https://www.jwsimpkinltd.co.uk/intumescent-coating-failures-7-common-causes-and-how-to-avoid-them/
Discover the most common reasons why intumescent coatings fail on structural steel. Learn how to prevent costly fire protection issues on your project.