ESMIL Process Systems Ltd.

12/11/2025

29/10/2025

📌 Visit our team at Stand 48!

28/10/2025

Getting packed up for Dairy Industries Expo!

From 29–30 October, you’ll have the chance to meet Esmil Process Systems at the UK’s leading exhibition dedicated to the dairy industry. 🥛

👉 Ahead of the event, let us introduce ourselves!
Esmil Process Systems is a UK-based supplier of wastewater treatment and sludge dewatering equipment dedicated to the dairy and food industries.
We support customers across the UK with expert consultation, equipment supply and comprehensive after-sales service.
The company is part of the international Esmil Group - a global manufacturer with over 30 years of experience in designing and delivering solutions that support both municipal and industrial wastewater treatment plants worldwide.

📍 Find us at Stand 48
Discover how ESMIL equipment can improve your wastewater and sludge management processes in the dairy and food industries. 💧📈

🥛 Solutions for dairy industry 👉 https://esmil.co.uk/product/dairy-industries/

Our core product lines:
◼️ MDQ Multi-Disk Screw Press – low-energy, low-maintenance dewatering technology ideal for sludge generated in dairy and food processing. https://esmil.eu/product/multi-disc-screw-press/

◼️ Dissolved Air Flotation (DAF) Systems - designed for the efficient removal of fat, oil, grease and suspended solids from process water. https://esmil.eu/product_cat/flotation/

◼️ Membrane Filtration Systems - engineered to meet strict discharge standards while reducing water consumption and waste.
https://esmil.co.uk/product/dairy-industries/

See you at the Expo! 🙌

13/10/2025

We are !
📍 Location: High Wycombe (UK)

Do you have experience in the Water & Wastewater Treatment industry and want to grow within an international company? Join Esmil Process Systems!

We are currently recruiting for the following positions:
▶️ Project Engineer
▶️ Sales Engineer

If you want to work in a company that combines engineering, technology and a sustainable approach to water management - let’s talk! 🤝

👉 Learn more & apply: https://esmil.co.uk/career/

03/10/2025

We are finalising a new contract for the design and fabrication of a skid-based wastewater treatment system for an incineration plant processing household waste. ♻️

The system is engineered to treat scrubber effluent, ensuring the safe and reliable removal of toxic heavy metals - most critically mercury (Hg), cadmium (Cd), lead (Pb), and chromium (Cr) - so that the treated water can be discharged safely and in full compliance with environmental regulations.

Key features of the plant:
✔️ Tilted Plate Separator (Lamella Clarifier) for efficient solids separation
✔️ Media (Sand) Filter for polishing
✔️ Highly Efficient Pipe Flocculator with precision chemical dosing
✔️ 316L Stainless Steel Construction for corrosion resistance, durability and reliability
✔️ Smart Control System with Intelligent Software enabling remote operation and a high level of automation

⚙ Capacity: 6 m³/h

This project reflects our commitment to combining advanced engineering with sustainable solutions, helping industry reduce its environmental footprint while maintaining operational efficiency.

Check out how ESMIL equipment contributes to a cleaner, greener future.🌿

🌐 Explore our technologies: https://esmil.co.uk/

09/07/2025

Come visit our team at Stand H40 during !

28/05/2025

Why NOW is the Best Time to Invest in Slurry Dewatering Equipment❓

If you want to reduce expenses and risks to your business during slurry management, and you're considering upgrading your slurry management system, there's never been a better time to start. The Farming Equipment and Technology Fund (FETF) is currently offering grants of up to £25,000 - and Esmil’s JD dewatering equipment is specifically designed to meet the grant’s eligibility criteria. ✔️

📄 Why Esmil’s JD Series is Grant-Ready?
✅ Mobile & Non-Permanent: Our dewatering units can be mounted on a trailer; no fixed installation is required, which makes the investment more attractive and qualifies for larger funding.
✅ Powerful throughput: We offer dewatering units that can handle 10+ m³/hr effortlessly.
✅ High-performance separation: Providing you with a stackable cake fraction with 25%+ dry matter. Is easy to transport, stable, and can be stored over longer periods of time
✅ Grant Available: £25,000, This may be up to 50% of the Esmil JD Cost.

Why Choose Esmil JD Dewatering Systems?
✔️ Efficient & Sustainable: Low energy, water, and chemical use
✔️ Low Maintenance
✔️ Easy to Install & Operate: Plug-and-play skid setup, Siemens PLC, friendly HMI, remote monitoring
✔️ Trusted Across the World: Proven results in farms across UK , EU, US & Japan.
✔️ Customised to Your Needs: Esmil possess their own designers and fabrication, so we can supply a tailored systems based on throughput, feedstock & reuse requirements

🚨 Act Fast
The application window is open for only 6 weeks. You can apply from the 29th of May to 10th of July.

Reach out for a quote or site consultation today.
☎️ +44 (0) 1494 526 155
📩 [email protected]

📌 ADBA Conference 2025
Visit us at the ADBA conference on the 9th an 10th of July, We will be waiting for you at stand H4O.

21/05/2025

♻️ Beverage plant by-product treatment? With ESMIL Process Systems, you’ll do it better!

Beverage by-product is a valuable resource, serving as an excellent substrate for anaerobic digestion used in energy production, as well as a valuable component of animal feed. To fully unlock its energy and economic potential, proper treatment and effective product recovery processes are essential, allowing for an increased concentration of beverage by-product prior to fermentation. 📈

This project is the result of a collaboration between Esmil Process Systems and our long-time partner, ZwitterCo, Inc., a supplier of innovative and efficient membranes. 🤝

💡 Smart Solutions for Beverage by-product from Esmil Process Systems

Esmil’s system combines mechanical pre-treatment with advanced superfiltration (SF) and reverse osmosis (RO), delivering high efficiency, reducing environmental impact, and creating added business value by transforming beverage by-products into valuable resources.

⚙️ How does it work?
The system consists of 4 modules, each responsible for a specific stage of the process:

1️⃣ Mechanical pre-treatment­ - removes large debris with a fine-mesh Rotary Drum Screen, making the flow suitable for further treatment while protecting equipment and boosting efficiency.

2️⃣ Superfiltration (SF) - ultrafiltration membranes remove fine solids from the stream, turning the retained solid fraction into a valuable resource - feedstock for animal feed or anaerobic digestion.

3️⃣ Reverse Osmosis (RO) - concentrates dissolved organic compounds from ultrafiltered water, producing purified water for reuse or discharge. The RO concentrate is combined with the UF concentrate, creating more valuable feedstock with enhanced energy and nutrient content.

4️⃣ Automatic cleaning system - runs periodic cycles as needed, removing contaminants to ensure efficient and reliable operation.

Our membrane supplier, ZwitterCo, provides durable Superfiltration membranes designed for tough streams like beverage by-product, delivering high quality and recovery - key for system stability and performance. 🔧

The Esmil Process Systems solution offers an efficient, eco-friendly way to treat beverage plant by-product - recovering resources as energy and animal feed ingredients. Using SF and RO, treated water can be safely reused or discharged, reducing environmental impact and supporting sustainability in the beverage industry.

📌 More about this project: https://esmil.co.uk/beverage-by-product-treatment-esmil-process-systems/

07/03/2025

New Mobile Dewatering Unit joins Esmil Process Systems fleet for pilot test applications. 📣

Now, we can reveal part of a secret—our production team is putting the finishing touches on a new pilot station that will soon join the Esmil Process Systems fleet!

This mobile dewatering unit, based on the MDQ series multi-disc screw press technology, is a flexible solution that offers the perfect opportunity to test our equipment in real-world conditions. ⚙️

The trailer is fully equipped with the Esmil MDQ-201 multi-disc screw press, complete with a flocculator, providing a fully functional on-site testing solution.

Esmil’s Pilot Units are:

✅ Ready-to-use – Fully equipped for immediate operation, with a plug-and-play system that ensures easy and quick implementation.

📈 Effective – The data collected during pilot tests offers reliable, objective insights that support informed decision-making.

🚛 Flexible – The trailer-mounted design allows for easy transport to various sites, ensuring versatility in testing.

Stay tuned for updates about this new addition in Esmil Process Systems fleet!

To learn more about our pilot units, feel free to reach out to us:
☎️ +44 (0) 1494 526 155
📩 [email protected]

10/01/2025

🚨 Esmil's Process Acid Recovery Solution for the Petrochemical Plant in Turkey 🚨

We’re proud to announce the successful delivery and pre-commissioning of Organic Acid recovery Treatment solution for a leading petrochemical facility in Turkey. This cutting-edge system, based on reverse osmosis membranes, is designed to optimize the recovery process for an acid from the waste stream generated from the organic material production.

The system, tested and proved in our laboratories, represents a major step forward in reducing operating costs and energy consumption compared to traditional distillation methods. It’s a sophisticated solution that integrates thousands of high-quality components such as pipes, pumps, valves, and flow meters, all meeting stringent O&G specs such as - ATEX / ASME standards.

Throughout fabrication, we conducted rigorous testing including non-destructive methods (NDT), radiographic testing (RT), and positive metal identification (PMI) to ensure every element meets the highest quality standards. The entire system is built with precision and quality control, ensuring its efficiency and reliability.

The facility is now ready to receive the feed at a flow rate of 65 m³/h and enabling the recovery of vital components for use in production, significantly reducing waste and enhancing sustainability.

We’re excited to see this system in action and continue contributing to the petrochemical industry with our innovative solutions! 🌍💧