03/03/2026
Sharing our experience from our first shower project using 1/16” flake.
The client wanted three showers completed in 1/16” flake. What we learned quickly is that this size is far less forgiving than larger flake systems.
Our initial system was:
• Patcher Paste
• Full flake broadcast
• Scrape
• First poly coat
• Second poly if needed
After scraping, we noticed that with 1/16” flake the surface does not knock down as easily. The small aggregate leaves very little room for error, and when applying patcher paste with a trowel, any inconsistency telegraphs immediately through the finish.
After feeling the wall texture post-scrape and first coat, I knew a standard second poly coat wasn’t going to produce the texture quality I expect for a shower system.
We made the decision to step back:
• Sanded everything thoroughly
• Applied an additional poly + flake layer
•Sanded thoroughly again.
• Followed with two final poly coats for proper build and texture control
This added four additional days to the project. Financially, it hurt. But technically, it was the right move.
The finished result met our standards, and the client specifically thanked us for the communication and patience throughout the process. She said she feels confident recommending us to others.
Takeaway: 1/16” flake in vertical applications requires more surface refinement than you think. If you’re pricing it, account for additional labor on scrape and finish control.
We lost margin on this one — but we gained trust. And that’s long-term business.
